Basic Information
Here’s some basic information about the various window products that
are available to you in the industry today. Whenever you look at any
window, it’s comprised of two basic components… the Frame…and the Glass.
There are actually three basic materials that a homeowner has to
choose from to use as a window frame. One is wood, one is a metal frame
and the other alternative is all vinyl. Now there are advantages and
disadvantages to each of them. Let’s look at the pro’s and con’s of
each.
Wood:
Most homes we visit currently have old dilapidated wood windows.
These homeowners are experiencing real life testimonies attesting to the
problems associated with wood frame windows. The fact is that wood
expands, contracts, warps and is considered high-maintenance.
Metal Frame Windows:
Metal frame windows are strong, durable and will last forever. Most
all-industrial and commercial buildings have METAL frame windows due to
their resilience. It’s a onetime job. They remain operationally sound
and seldom have any kind of mechanical problems. They have the highest
life expectancy of any other alternative. Aluminum, or metal windows in
general, will always stay true, square and plum. Expansion and
contraction are not factors here – consequently metal windows are known
for having tight tolerances, eliminating any problems associated with
drafts.
Unfortunately, there are some drawbacks. For one, they have an
institutional appearance.
But they not only look cold, they ARE cold. Metal windows are so
HIGHLY CONDUCTIVE that they quite readily transfer heat and cold
straight through their frames. People’s fuel bills can actually increase
as a result of having metal frame windows.
Vinyl Frame Windows:
Vinyl is known for two major benefits. One, it is considered a
relatively low-maintenance material. It is nonporous, and unlike wood,
it doesn’t need to be painted. The color is the same throughout, so any
nicks or scratches appear inconspicuous. It is also a fantastic
insulator (a nonconductor). This material acts as a thermal wall keeping
the cold from penetrating in the winter and the heat from entering in
the summer. Many companies have capitalized on these benefits over the
years to provide consumers a low maintenance and a well-insulated
window. However, there have been some major problems associated with
vinyl replacement windows. The reason is…Not all vinyls are created
equal.
Problem
1: RECYCLED VINYL
Practically everyone has good, positive feelings about recycling… as
they should. And when it comes to recycling plastics for the production
of milk jugs, toys or any other type of short-lived commodity items, the
use of recycled vinyl is just fine. However, there are major concerns
when it comes to making replacement windows with recycled plastics.
The problem is due to the impurities in the vinyl as a result of the
recycling process. This inferior blend causes the finished product to
become brittle in comparison to products made from 100% pure virgin
vinyl. Because of the severe environmental conditions that windows are
subjected to, the expansion and contraction of the vinyl can wreak havoc
on a window. This typically results in the vinyl cracking and becoming
permanently distorted. The end result… air and water leaks.
Also, keep in mind that replacement windows are custom made.
Therefore they cannot be MOLDED like a milk jug or a plastic container.
Windows must be fabricated. In fact, there are twelve corners that must
be fastened together on a traditional double-hung window (3 sets of
4…two sashes and one master frame).
Now here’s the problem… you can’t fusion weld these corners with
recycled vinyl. Therefore that leaves only two options. One is to
mechanically fasten the corners with screws. This will eventually result
in an unsightly separation on the corners. The second option is to
chemically glue the corners. The constant expansion and contraction will
inevitably cause the sealant to fail and again result in separated
corners causing water and air infiltration.
Problem
2: NO STRUCTURAL INTEGRITY
They don’t make vinyl bridges, and they don’t make vinyl ladders.
Why? Vinyl just isn’t strong enough. And using vinyl to support the
weight of heavy glass is no different… whether it is 100% pure vinyl or
recycled vinyl. In time the weight of the glass will cause the sash
frame to sag. This is referred to as the smiley face phenomena, and it
has plagued the window industry. The end result is seal failure,
water/air infiltration, and locks that don’t engage.
Now lets take a look at the second component… the glass.
When you look at any given window, 90% of it is obviously made up of
glass. However, too many people just accept things at face value when it
comes to buying windows. Don’t make the mistake of thinking that a
window is a window is a window. It is not a commodity item where if
you’ve seen one, you’ve seen them all.
I. THE EVOLUTION OF GLASS: SINGLE PANE:

If glass was a great insulator, every window in the market today
would be single pane. Unfortunately that’s not the case. In fact, it’s
the extreme opposite. Heat and cold will transfer straight through glass
as though it wasn’t even there. As a matter of fact, a recent study
conducted by National Geographic found that 70% of the energy generated
to heat and cool your home is lost through windows just like this.
DOUBLE PANE:
Having now understood the insulating benefits of trapped air space,
technology then evolved over the years to a true hermetically sealed
double pane glass package. This product utilized an aluminum spacer bar
with a 7/8” gap between the two panes.
Naturally, the idea caught on that perhaps “TWO panes” is twice as
good as “ONE”. Nothing could be farther from the truth. The truth is
7/8” clear double pane technically does have a higher R-factor
(insulation rating) than single pane, but it is so
insignificant that it
essentially has no impact on better insulating your home.
DOUBLE PANE WITH ‘LOW E’:
The next breakthrough in glass technology came when the industry
introduced what is generically referred to as ‘Low E’. Low E is short
for Low Emissivity. Emissivity is a term used in thermodynamics for
measuring an object’s ability to either reflect or absorb radiant
energy.
In the world of windows, Low E is the term used for tiny
metallic particles that are embedded into the glass. These metallic
particles are supposed to have a
heat reflective characteristic.
However, the majority of all window companies bragging that they have
Low E glass are more than likely using Hard Coat Low E.
This is where TIN OXIDE (which is very cheap…think tin cans) is embedded
into the glass during its molten state. The end result is a cheap
process that produces cheap results. Hard Coat is also referred to as “Pyrolitic”
in the industry.
90% of all Low E windows being advertised have the Hard Coat
application.
Click here to learn about the
most recent innovation in the evolution of glass and replacement
windows.
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